Quality Control in Manufacturing

Quality Control in Manufacturing

In manufacturing, quality control is a process that ensures customers receive products free from defects and meet their needs. When done the wrong way, it can put consumers at risk. For example, the recent defect found in Takata airbags resulted in the biggest automotive recall in history. The recall includes almost 69 million airbag inflators and may cost billions of dollars. The recall will last until the end of 2019 and take until 2020 to resolve.

Major recalls like these can be prevented through effective quality control in manufacturing. Some common tools used to support quality control include:

  • Statistical process control (SPC) monitors and controls quality by tracking production metrics. It helps quality managers identify and solve problems before products leave the facility.
  • Six Sigma uses five key principles to ensure products meet customers’ needs and have zero defects.

When supported by lean tools like Total Productive Maintenance (TPM), 5S, and Kaizen, most if not all defects can be eliminated.

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Floor Marking Placement

Floor Marking Placement

Floor marking should be used if there are two or more types of traffic, or as a way to make users aware of safety hazards. Floor marking is used to separate people from hazards, mark aisles and passageways, and establish safe zones and other specific traffic uses.
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Lean Logistics Techniques

Lean Logistics Techniques

Any successful logistics system needs to provide the required materials where and when they are needed. Lean logistics takes this approach a step further.
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Top 10 Uses for DuraLabel Industrial Printers

Top 10 Uses for DuraLabel Industrial Printers

Workplace safety is more important than ever before. With federal rules and regulations in place and always changing, it’s vital to run a workplace in which employees can do their best work while ensuring compliance with OSHA guidelines. 
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Benefits of Kaizen

Kaizen Benefits

Businesses continue to turn towards lean manufacturing tools to find ways to tighten their belts and remain competitive. Lean tools with low up-front costs are especially appealing. One such tool, Kaizen, focuses on continuous improvements and can be implemented on nearly any budget. Kaizen involves every employee in making small, daily changes. Using knowledge from every employee, Kaizen identifies problems at their source, solves them, and changes standards to ensure problems stay solved.
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Types of Floor Marking

Types of Floor Marking

As workplaces grow increasingly sophisticated, it’s imperative that employers keep workers safe, increase efficiency, and improve organization.

Floor marking is one subtle, yet effective way to meet these requirements. Available in several colors, patterns, and materials, floor marking plays an important role in addressing common safety concerns—no matter the workplace or industry.

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What is Floor Marking?

What is Floor Marking?

Companies around the world, from major manufacturers down to your local grocery store, all share a common struggle: efficiently managing the movement of products and people. Business may slow down because storage isn’t organized, or forklift drivers aren’t sure which way to go. Every company could benefit from better organization, workflow, and safety. 
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Creating a Visual Factory with the 5S System

Creating a Visual Factory with the 5S System

The term “visual factory” refers to an approach to lean manufacturing processes based on visual information throughout the workplace. A visual factory uses a system of communication tools to share information at the time and place it is needed.
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Lean Manufacturing Principles

Lean Manufacturing Principles

To gain a competitive edge, many companies have adopted lean manufacturing (or lean thinking) as a keystone for success in today’s global market. Lean manufacturing has enabled businesses to increase production, reduce costs, improve quality, and increase profits by following five key principles
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Lean Facility

Lean Facility

The global market places significant pressure on businesses and other organizations to increase efficiency, improve profits, and reduce costs as consumers simultaneously demand lower-cost and better quality goods. In response, many lean manufacturing tools and methodologies have been developed to help businesses meet these demands.
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Advantages of Lean Manufacturing

Advantages of Lean Manufacturing

Womack and Jones, in their book Lean Thinking, define lean manufacturing as “a systematic approach to identifying and eliminating waste.” When properly implemented, lean manufacturing provides many advantages, which include improving flow (material, people, information, and work) and eliminating waste.
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Lean Manufacturing Efficiency

Lean Manufacturing Efficiency

Improving manufacturing efficiency requires eliminating waste. What is waste? Anything that is not adding value to the product or service. This value must also be value that the customer is willing to pay for; any added cost or effort that the customer is not willing to pay for is also waste.
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Continuous Improvement Ideas for the Workplace

Continuous Improvement Ideas for the Workplace

Success in today’s competitive market requires constant innovation and a vision focused on continuous improvement. When first considering continuous improvement, it can be hard to know where to start, but here are some helpful tips that should make it easier.
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Kaizen Getting Started

Kaizen Getting Started

There is more to implementing Kaizen than we can include on a single web page. However, the following serves as an overview of introducing Kaizen into an American workplace. For most American companies Kaizen involves a significant change in the corporate culture. This is key.
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Product Identification Labels

Product Identification

Product identification is a broad category of labeling that includes functions such as product traceability, brand protection, and various information labels. With a rapidly changing business environment and constant threats from theft and counterfeit products, product identification labeling is critical.
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